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Starter motors

Generator Starter Motor Repairs

The starter is the motor that should turn the engine when a start is allowed. A click, a slow crank or no crank at all can be that motor, and it can just as easily be the battery, a cable, an earth or the signal that never reached the solenoid. A click is not proof the starter has failed.

  • Click is not a diagnosis
  • Battery checked first
  • Solenoid separated from the motor
  • Onsite across Gauteng
Technicians working on a generator starter motor

Crank or no crank

How do I know if a generator starter motor is faulty?

You do not, from the sound alone. A single click often means the solenoid is trying and the motor is not turning the ring gear. Possible causes include a flat battery, burnt contacts, a solenoid that will not hold, a cable or earth fault, a damaged starter, or a control signal that is too weak.

A starter that spins without turning the engine is a different fault from one that does not spin at all. Slow cranking can be the battery under load, or a starter that is dragging. Those are separated with a voltage reading while it cranks, not by replacing the motor first.

Jumping the starter terminals is not a customer test. The circuit is proved from the battery positive, through the solenoid, to a clean earth, with the control signal checked only when that is safe to do.

Control wiring inspected when a generator starter is not receiving a crank signal

The starting circuit

Why does my generator click but not crank?

  • Generator clicks but will not crank

    The click can be the solenoid, a relay, or a battery that collapses as soon as the starter is asked to pull current. The voltage during that click decides the next step.

  • Generator cranks slowly

    A tired battery, poor cables and a dragging starter all sound similar. Current and voltage under crank separate them.

  • Starter solenoid problems

    The solenoid can click, weld, or fail to pass current into the motor. It is not automatically a new starter motor.

  • Battery versus starter motor fault

    If the battery voltage falls away under crank, the charging and battery pages come first. A starter is condemned when the supply at the motor is healthy and it still will not turn the engine.

  • Starter wiring and earth problems

    A corroded earth or a heat-damaged cable can leave a good starter silent. Those joints are inspected before the motor is removed.

  • When does a starter motor need repair or replacement?

    When the tests show the motor or its drive is the failed part: burnt contacts, a dead winding, or a drive that spins free. Intermittent faults are repeated rather than guessed.

Google reviews of ProService Generator Repairs

  • Google Review

    Our primary generator just clicked and refused to crank. The technician traced the electrical path and found a heavily corroded earth strap, replacing it with heavy-duty cabling to solve the issue.

  • Google Review

    Our Doosan generator runs smoothly thanks to their strict preventative maintenance schedule. They recently swapped out a faulty starter motor with incredible speed.

Common Questions

Questions about generator starter motors

Why does my generator click but not crank?

The start circuit is closing, and the engine is not turning. Possible causes include the battery, the solenoid, the cables and the starter motor itself.

Is every click a bad starter?

No. A collapsing battery or a bad earth clicks in the same way. Voltage during the click is the split.

The starter spins but the engine does not turn. What is that?

The motor is running and the drive is not engaging the engine. That is a different fault from no crank at all.

It cranks slowly. Should the starter be replaced?

Not from the sound. Slow cranking is tested against battery voltage and the cables first.

Can the controller stop the starter?

Yes. If the start signal never reaches the solenoid, the motor is not the first part to change. That signal is part of the circuit test.

Can I bridge the starter to test it?

No. Bridging starter terminals is a live high-current test and is not a home check.

How is the starting circuit tested?

Battery voltage, the drop while cranking, the earth path, the solenoid and the control signal are checked in that order.

Still unsure what the fault is? Call or WhatsApp 082 057 4605 for onsite diagnosis.

Service Areas

Onsite visits across Gauteng

Technicians travel to the generator. These are the main Gauteng areas. Suburb pages sit under each region.

What to send before we attend

ProService Generator Repairs confirms an onsite visit from these details. Send what you have. A missing model number does not stop the booking.

Location
The suburb or site, so the visit can be booked in the right area.
Make and model
The generator brand and model, if they are known.
kVA
The size printed on the data plate.
Fuel type
Diesel, petrol, LPG, natural gas, or dual-fuel.
Controller model
The module name on the panel, when it is visible.
Fault or alarm
What the set does, and any text on the screen.
Photos
The generator, the data plate, and the controller or alarm. Send these on WhatsApp.

Book a Visit

Describe the sound

A click, a slow turn, a free-spinning starter, or nothing at all. Say whether a jump-start changes it.

Include what you have. Photos of the generator and the data plate can be sent on WhatsApp.

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